DEBURRING IS NOW SMART

Robot spindles 4.0 - highly precise and easy to operate

The VSpin deburring spindle is the first compressed air deburring spindle in the world to provide real time speed, deflection and alignment for processing during operation. This live feedback is essential for the future of networked production in Industry 4.0.

Let us inspire you!

VSPIN

The highlights at a glance

Simplified installation

The correct setting of the air pressure, hose length and hose cross sections can be checked immediately by means of the speed monitor.

Live Feedback

Evaluate and store measured values such as speed, deflection, deflection direction, service intervals and running time in real time.

Quality assurance

Complete verification for system integrators. Increased safety and precision during system setup and later in the running process.

Crash protection

No more crashes due to faulty travel paths or contour deviations.

Full process control

Monitoring and storage of all relevant data of the deburring process: The component with contour, the burr characteristics, spindle speed, deflection and direction in degrees and much more process data.

Service / Maintenance

Detect tool wear before it occurs. Determine maintenance intervals by changing the measured values and avoid failures.

Position monitoring

Component position and component location can be determined with an accuracy of 0.2 mm using the deflection data.

Fast access

Whether on mobile devices or a PC: Evaluations and settings are possible on many devices.

Simplified teaching

Thanks to audio visual feedback teaching takes place in a fraction of the time previously required.

VPORT - THE INTERFACE TO THE ROBOT

The VPort has digital and analog interfaces for smooth integration of the deburring spindle into the existing control unit. When this data is integrated the robot can react to events such as the breakage of the milling cutter, a changed component contour or an excessive burr with an emergency stop or a tool change. By transmitting all process data of the spindle during the deburring process the full potential of the VSpin is realised.

VApp and VControl – THE SOFTWARE FOR THE SPINDLE

With the free Android app the installation and teaching time is significantly reduced. The spindle offers a variety of storage, evaluation and warning functions for monitoring the deburring task.

  • Simple teaching
  • Saving of data and curve recordings
  • Definition of the logging interval
  • Define extreme and threshold values for alerts
  • Recording of idle speed, minimum speed
  • Maximum deflection
  • Crash warnings with speed, deflection, date and time
  • Service and repair data
  • Running time of the spindle

When using the VPort, all settings can be made in the comprehensive VControl PC software. The VControl also allows extensive data analysis of the deburring process. The data can be imported into Excel.

Crash protection

Deburring - Live Feedback

SENSOR UNIT – KNOW HOW IN THE SMALLEST SPACE

This is the brain of the new VSpin:

The sensor unit determines the radial deflection of the deburring spindle with an accuracy of 0.15°. The direction of the deflection is also determined. The unit also has a speed sensor. In fractions of a second the data is processed and transmitted to a tablet via Bluetooth in real time. With the optionally available VPort the data can be sent to the robot controller by cable.

RELY ON A STRONG PARTNER

Trust the experience and innovative power of MD Drucklufttechnik for robot deburring spindles. Rely on quality Made in Germany. We do not only supply precise compressed air technology we also support you in all questions concerning the best possible use of our products and of course also when changing to the technology of the future.

MD Drucklufttechnik GmbH & Co. KG

P.O. Box address
Postfach 2001
71268 Renningen

Home address
Rosine-Starz-Straße 16
71272 Renningen

Phone: +49 (0) 7159-18093-0
Fax: +49 (0) 7159-18093-100

E-Mail: info@mannesmann-demag.com

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